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ALUMINUM - ELECTRIC RESISTANCE FURNACE.

 

ELECTRIC RESISTANCE FURNACE.

 

1 - Applications of crucible furnaces Line INDEF.

Merger and maintenance of non-ferrous metals such as aluminum, bronze and copper alloys.

Merger and maintenance of aluminum.

C 20
Capacity: 20.64 liters or 160.99 kg. bronze / 55.172 kg. Aluminum / 185.14 kg. copper.
Power: 16.4 kw. approximate

C 35
Capacity: 35.38 liters or 275.96 kg. bronze / 96kg. Aluminum / 317.35 kg. copper.
Power: 24.6 kw. approximate

C 44
Capacity: 44.33 liters or 345.77 kg. bronze / 119.69 kg. Aluminum / 397.64 kg. copper.
Power: 32kW. approximate



2 - Line Features Crucible.

Maximum temperature: 1200 º C.

Crucible: silicon carbide made isostatic pressure method.

Top: Isolated with ceramic fiber, pivoted to the sides allowing greater freedom to introduce the charge to melt and drain the liquid metal spoon.

Floor: insulating refractory bricks.

Muffle: Two panels gorge undef ceramic fiber.

Isolation: Using ceramic fiber boards thick thick.

Heating elements: Kanthal type of wire windings located in a spiral on the inner surface of the flask. Calculated to achieve high uniformity of temperature in the furnace and low surface charge for transferring large amounts of energy as latent heat of fusion.

Cabinet Profiles of angle iron and structural pipes coated plates sturdy DD No. 18 finely finished with epoxy enamel thermo-convertible. Planchuela cylindrical framework that protects the loading edge of the crucible. Rugged metal top plate 16 and DD 3 / 16 thick for industrial use located at the mouth of the furnace.

Accessories: keyswitch phase. Manual.

Thermocouple: Type "K".

Warranty: One year to the furnace and controller.

Power Control: With three phase solid state relays.

Temperature Control: Auto / Full Programmer / Programmer DH-100.

Warranty: One year to the furnace and controller.

3 - Description of Temperature Controls:
Automatic:

Allows you to set any kind of digital temperature, the heating rate in ° C / min, holding time at that temperature and at the end of the cut maintenance autoprogram automatically. Lets also not use the controlled maintenance and opt for an automatic cut to reach the desired temperature. In both cases the alarm will sound when finished.


Digital temperature controller and time, with maintenance of temperature.

Auto Cut.

Programmable heating rate.

Audible alarm for order processing.

Variants can be modified at any time (final temperature and heating rate in ° C / min and maintenance or cut).

It has lights on and heating.

Comes with manual and assistance by telephone or Internet use.

Insurance has broken thermocouple.

Full Programmer:

P.I.D. Controller It is recommended for processes that must be precisely controlled.

Create temperature profiles up to 6 set point.

Ramp controls 5 and 6 rise and fall of temperature maintenance.

Allows regular maintenance times to 5999 minutes, ramp ascent and descent (rate of heating and cooling in ° C / mint), temperatures in º C or º F and stored as programs in a memory, not lose them for lack of energy .

Stores 200 programs in memory.

Soft start, soft initial warm boot does not require resistance.

Beeper program (start and finish temperature).

Pre-ignition up to 5999 minutes.

System thermocouple break protection.

Digital Liquid Crystal Display.

The programmer controls the solenoid to the income of controlled atmosphere gases. (Optional).

During the maintenance (plateau of the program) in the furnace temperature is regulated with an accuracy of + -1.5 º C. The precision specifies the proximity of the programmer's readings for temperature control (set point) chosen.

Developer DH-100 (with optional output to PC):

This controller controls the temperature and cut according to the executed program. It has output to PC for data recording of history or as a recorder of variables obtained from the programmed cycles.


Possibility of programming segments heating and cooling temperature control.

The program offers the alternative of creating a cycle of 50 segments in total (ramps and plateaus) or the possibility of creating more programs, fewer segments each
one, and so on.

All values ​​of temperature and time are modifiable, allowing you to add or remove segments still generate another cycle mode.

Ability to move forward or backward in the program ahead of the minutes of each segment.
- Programmable alarm light and sound.

All segments have 5000 minutes of hold time or wait.

Pre-ignition up to 83 hours.

System thermocouple break protection.

During the maintenance (plateau of the program) in the furnace temperature is regulated with an accuracy of + -1.5 º C. The precision specifies the proximity of
Programmer readings for temperature control (set point) chosen.

The programmer controls a motor / pump gas or electro-valve to the income of controlled atmosphere gases. (Optional).



4-Options trading for Line Crisol:


Output for PC (DH-100): Includes software and cables. RS485 output for digital communication.

Certification: By default on the calibration temperature of the furnace programmer. With expression of type A expanded uncertainty better than - / + 3 º C. (Valid only for full or DH100P programmer).

Silicon carbide crucible.


5-specific features and prices Crucible Line:


Available models:

C-1.3
Capacity: 1.26 liters or 9.83 kg. bronze / 3.4kg. Aluminum / 11.3kg. copper.

Power: 6 kW. Approximate.


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C-7.5
Capacity: 7.5 liters or 58 kg. bronze / 20kg. Aluminum / 65.92 kg. copper. AI30.

Power: 8.2 kw.


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C-12
Capacity: 12.08 liters or 94.22 kg. bronze / 32.62 kg. Aluminum / 106.18 kg. copper.

Power: 13.20 kw. Approximate.

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C-25
Capacity: 25.23 liters or 196.79 kg. bronze / 68.12 kg. Aluminum / 221.77 kg. copper.

Power: 25.80 kw. Approximate.


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C-76.5
Capacity: 76.48 liters or 596.54 kg. bronze / 206.5 kg. Aluminum / 686.02 kg. copper.

Power: 60 kw.

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All models can be supplied at 1200 ° C, final temperature. (Optional trading 1300 º C and 1400 ° C.)


There are more technical information about this product to request call
4721-9391 / 4756-3084 or via e-mail to ventas@mazzola.biz
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MAZZOLA Productos para Fundición | Munro | Pcia. de Bs. As. | Argentina | Tel.: (011) 4721-9391 / (011) 4756 - 3084 info@mazzola.biz